Prado 120: Brake Bleeding Procedure and Soft Pedal Fix

This document provides guidance on bleeding the brakes of a 120 series Toyota Prado and addresses common concerns regarding brake pedal feel.

Problem

The vehicle owner was concerned about the proper brake bleeding procedure for a 120 series Prado, as a workshop manual suggested an unconventional method involving brake line clamps and bleeding the master cylinder first. They also observed a soft brake pedal that slowly sinks to the floor when stationary.

Solution

  1. Standard Bleeding Procedure: Bleed the brakes as you would with most vehicles. Start with the wheel furthest from the master cylinder and work your way closer.
  2. Maintain Fluid Level: During the bleeding process, ensure the brake fluid reservoir is consistently topped up with the correct DOT specified brake fluid to prevent air from entering the system.
  3. Load Sensing Proportioning Valve (LSPV): Only early 120 GX models without ABS have a Load Sensing Proportioning Valve (LSPV) that needs to be bled after the wheels. Models with ABS have Electronic Brake Force Distribution (EBD).

Brake Pedal Feel Troubleshooting

  • Soft Pedal: The Prado is known to have a relatively soft brake pedal compared to other vehicles.
  • Pedal Sinking to Floor: A brake pedal that slowly sinks to the floor when stationary is not normal and indicates a potential issue.
  • Possible Causes:
    • Internal Leak: An internal leak within the braking system could be the cause.
    • Defective Master Cylinder: The master cylinder might be faulty.
    • Recall: There may have been a recall related to a seal issue in the master cylinder on certain years/models. Check vehicle history.

Relevant Parts

  • DOT Specified Brake Fluid: Use the correct DOT specified brake fluid. Do not use old or unknown brake fluid.

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